Tips for Troubleshooting a Pipe Spool Welding Machine

Tips for Troubleshooting a Pipe Spool Welding Machine

November 4, 2022

Several large-scale industries, such as construction and aerospace, employ pipe spool welding for projects that can’t be completed without the use of specialized welding tools. However, your pipe spool welding machine can only run for so long before it begins experiencing issues. If your machine has an issue, here are a few tips for troubleshooting a pipe spool welding machine to help you out.

Check the Pipe

When you discover issues with your welding machine having difficulty creating a spark, it is possible that it isn’t the machine at fault. Surface-level imperfections on the pipe being welded—such as rust, dirt, or grime—inhibit your machine’s ability to weld.

So before examining your welder, it’s a good idea to look at the material you are working with and determine if it needs to be cleaned before the weld.

Inspect Your Wire Feed System

Feeding a bad wire into your welding machine can cause problems, no matter no good your machine is or how clean the pipe is. The quality of your wire is crucial to the weldability of your spool. Sometimes, older wires begin to flake and cause issues internally. Wires that show noticeable imperfections need to be replaced.

Check the Contact Tip

Since the contact tip is the point on the welder that wire funnels through, it isn’t uncommon for it to get dirty or clogged. Before you begin a weld, check the contact tip to see if it needs cleaning.

Double-Check Your Power Source

To ensure your welder has enough power to complete the job, the electric current running through your machine should stay within a certain range. Older power sources that regularly fluctuate ruin the quality of your welds. It’s important to test the status of your power source every few months to ensure it is in good working order.

The next time you run into issues with your integrated pipe spool welding machine, it’s good to have the confidence in knowing how to fix it. Secure and quality welds allow buildings and public infrastructure to operate reliably without worrying about the pipes failing. These tips for troubleshooting a pipe spool welding machine are worth noting the next time you run into issues with your machine.